NJP-3 series fully automatic capsule filling machine product performance:
1. The machine is equipped with a forced feeding device to improve the accuracy of powder loading due to differences in loading accuracy caused by poor fluidity of the powder.
2. This machine is suitable for any imported or domestically produced standard mechanism capsules, with an empty capsule loading rate of not less than 99.9%, a loaded loading rate of not less than 99.8%, and a finished product rate of not less than 99.5%
3. The equipment control system adopts PLC control and human-machine interface, with complete functions. When there is a shortage of materials or bags, or when there is a malfunction in the material channel, it will automatically sound an alarm, shut down, and display real-time measurement and cumulative production of each grain.
NJP-3 series fully automatic capsule filling machine features:
1. The whole machine has a beautiful appearance, fine craftsmanship, simple operation, and convenient use.
2. The use of an enlarged workbench ensures the stability of the machine's operation (the workbench is 90mm larger than other manufacturers' workbenches). All parts in contact with the drug are made of high-quality stainless steel, and the parts in contact with the drug powder (1) and the measuring disk are made of SUS316L; (2) Filling rod SUS316L; (3) Upper and lower modules SUS316L; (4) Hopper SUS304; (5) Powder scraper, powder scraper SUS304; (6) SUS316L sealing rings, etc.
3. All bearings of the whole machine are made of IKO (Japan), NSK (Japan), SKF (Sweden); All electrical appliances are made of original Siemens from Germany; The divider adopts Taiwan Tanzi; Although it increases manufacturing costs, it greatly improves the service life and quality of the equipment.
4. Product standardization, interchangeable equipment components, and convenient and accurate mold replacement.
Innovation of NJP-3 series fully automatic capsule filling machine:
1. The design uses a three-dimensional adjustment mechanism to fill the base, which fully solves the problem of powder leakage in production engineering, avoids friction between the measuring plate and the copper plate, improves the accuracy of loading, and extends the service life.
2. The camshafts associated with this machine are all formed in one go using a German Demage six axis CNC machining center. The cam of the transmission part of the machine is made of 40C steel, with surface nitriding treatment and nitriding depth of 0.5-1.0mm, HR55-60; Groove cam, flat groove cam: 38CrMoAL quenched steel, surface nitriding treatment, nitriding depth 0.5-1.0mm GRC55~60; Guide post: Gcr15 high-frequency quenching, depth 0.7~1.0mm HRC55~60 ; Ensure that the accessories are not easily worn out.
3. In order to ensure the lubrication of the machine and the service life of its accessories, our company has added an automatic oil pump on the basis of the old equipment, so that each cam and gear is equipped with oil pipes, which can be refueled in real time (automatically, with adjustable time and frequency), saving maintenance time.
4. The capsule discharge port has been equipped with an air compressor device, effectively solving the problem of static electricity blocking the discharge port of the capsule.
5. Improved the design of the turntable mold, using 90 original Japanese linear oil-free bearings, which increased the service life of the equipment (other manufacturers only use 40 bearings for turntables, while the other 50 are installed with copper sleeves, which wear out quickly and are not easy to replace).
6. The design of the measuring disc has been increased, thereby improving the uniformity of the powder flow inside the measuring disc. The scraper mechanism has been improved to ensure that the loading amount at the beginning and end of each station of the measuring disc is consistent with others, effectively controlling the difference in loading amount within ± 3%.
Technical parameters:
Specification and model |
NJP-3-200 |
NJP-3-400 |
production |
200 pieces/min |
400 pieces/min |
machine weight |
600kg/h |
|
Machine volume (mm) |
715×805×1800 |
|
power supply |
380V/220V 50Hz |
|
Motor Power |
Motor 1.1kw, vacuum 0.75kw, suction 1.1kw |
|
Number of holes |
2 holes |
3 holes |
vacuum |
20m³/h,- 0.04-0.08MPa |